Energy Intelligence for Industries.
Zerowatt monitors every parameter across your facility, spots waste and equipment problems before they cause downtime, and recommends the next action, giving your engineers the evidence to act.
- 20–30%
- Average reduction in energy costs
- < 6 months
- Typical payback
- 100+
- Large industrial facilities across India
ISO 27001- SOC 2 Type II
How it works
From your plant data to a fix, in three steps.
Connect
Plug into the meters, SCADA, DCS or historian you already have, or start with Zerowatt Vitals. Read-only: nothing is written to your control systems.
Analyse
AI agents check every reading against a digital twin of your plant, 24×7, and catch drift before any alarm.
Act
Your engineers get ranked findings with the cause, the cost in rupees and the next action, with the evidence to back each one.
What you get
AI that finds every loss in the plant, and gives your engineers the evidence to fix it.
Two compressors share a light night load.
- Why
Overlapping pressure set-points.
- Cost
₹47,000 a month
- What to do
One unit carries the night.
Try it yourself
That’s one finding. Zoe finds them across the whole plant.
Try Zoe on sample plant dataOpens the interactive demo on the Digital Brain page.
Products
Start where your plant is today.
No monitoring yet?
Zerowatt Vitals
Visibility first. Savings follow. Every meter, sensor and machine in the facility, live on one platform.
Explore Zerowatt Vitals
Already record your plant’s data?
Zerowatt Digital Brain
An AI layer over the data your plant already records in its DCS, SCADA, historian and meters.
Explore the Digital Brain
Industries
Built for every energy-intensive industry.
- Induction-furnace billet plant · Time-of-day tariff
Heavy melting moved out of the costliest hours.
The share of energy used in the peak tariff band fell from 13.0% to 6.3%, from a change to the melt schedule. No new equipment was needed.Measured · ₹40–50 lakh a yearRead the case study
- Foundry · Predictive maintenance
A gearbox replacement became an afternoon’s planned work.
Sand-mixer gearbox vibration spiked past 12 mm/s against a normal reading below 3 mm/s. It was serviced before it seized.Measured alert · about ₹50 lakh failure avoided (estimate)Read the case study - Food processing · Compressed air
A quarter off compressor energy.
491.77 to 368.25 kWh a day, from a zero-cost change to compressor sequencing.Measured on the compressor feeder · about ₹3.01 lakh a yearRead the case study
Industries we work in
- Power generation
- Cement
- Steel and metals
- Chemicals and petrochemicals
- Refining and fertilisers
- Specialty chemicals
- Pharmaceuticals and API
- Automobile and auto components
- Food, dairy and beverages
- Foundries and secondary steel
- Textiles
- Glass and ceramics
- Pulp and paper
- Multi-plant groups
Energy auditors, ESCOs and system integrators
Offer Zerowatt Vitals to the plants you serve, and keep watching the savings after the audit.
From the blog
View all postsSee what Zerowatt finds in your facility.
Book a 30-minute consultation, and we’ll show you where your plant is losing energy.