Compressed air systems are often called the "fourth utility" in manufacturing, but they're frequently the most inefficient, with typical system efficiency of only 10-15%.
Leak Detection and Repair
A single 1/4-inch leak can waste $2,500 per year in energy costs. Systematic leak detection and repair programs deliver immediate ROI.
Pressure Optimization
Reducing system pressure by just 2 PSI can cut energy consumption by 1%. AI systems can optimize pressure dynamically based on actual demand.
Demand-Side Management
Identify and eliminate inappropriate uses of compressed air, and optimize production schedules to reduce peak demand.
Equipment Efficiency
Modern, variable-speed compressors can reduce energy consumption by 30-50% compared to older fixed-speed units.